Rebuilding Procedure

All gear manufacturers will remember the iconic British gear machines made by W.E. Sykes. Today, Sykes returns to the market with its classic range of machinery, fully equipped with the first CNC model of its brand, delivering unmatched precision and efficiency.

Revitalizing Legacy Machines with Modern Precision

At Sykes Machines, we specialize in rebuilding classic gear manufacturing machines, breathing new life into your equipment while maintaining their iconic durability and performance. Our rebuilding process combines decades of engineering expertise with the latest advancements in technology to ensure your machines operate at peak efficiency.

Retrofitting Process: Precision, Performance, and Reliability

At Sykes Machines, we specialize in transforming machinery to meet modern industry demands. Whether you're retrofitting our iconic Sykes gear machines or machines from other brands, our process ensures peak performance and exceptional results.

Transforming Legacy with Precision

Our retrofitting process for Sykes machines stands out for its seamless customization, leveraging our in-house expertise and cutting-edge technology to meet your unique requirements.

01

Understanding Client Requirements

We begin by understanding your production goals, space constraints, and operational needs.
Based on these inputs, we recommend a tailored Sykes machine model, highlighting its advantages in terms of capacity, precision, and efficiency.

02

Customization and Configuration

Using the finest industry-standard components and advanced technology, we configure the machine to perfectly align with your needs.
Adjustments are made to optimize features like tooling, speeds, and tolerances for maximum productivity.

03

Dismantling and Structural Assessment

Any necessary disassembly is done to prepare the machine for customization.
We inspect and repair the structural body, ensuring it meets operational requirements.

04

Mechanical Restoration and Enhancement

Replace or upgrade critical components with top-grade materials for enhanced durability and performance.
Ensure all mechanical systems, such as spindles, belts, and motors, function flawlessly.

05

Electronics and Controls Upgrade

Integrate state-of-the-art control systems and CNC technology to ensure precision and future readiness.
Upgrade wiring, sensors, and other electrical systems to improve reliability.

06

Reassembly and Final Adjustments

The retrofitted machine is reassembled with meticulous attention to detail.
Fine-tune the components to ensure smooth operation and alignment with production requirements.

07

Proving and Testing with Client Components

A significant advantage at Sykes Machines is our ability to test and prove your components on the retrofitted machine before delivery.
This ensures that the machine meets your specific production needs, providing peace of mind and confidence in its performance.

08

Calibration and Rigorous Testing

Calibrate the machine to ensure precision, tolerances, and geometries align with your requirements.
Conduct rigorous testing under real-world conditions to guarantee reliability and efficiency.

09

Installation, Commissioning, and Extended Support

Deliver and install the machine at your facility, ensuring smooth integration into your workflow.
Provide one year of free service and technical support, ensuring consistent and reliable performance post-delivery.

Global Expertise with Tailored Solutions

For non-Sykes machines, we provide comprehensive retrofitting services, sourcing machines or working on your existing equipment to enhance functionality and reliability.

01

Understanding Client Requirements

Collaborate with clients to understand their specific production challenges, operational goals, and machinery needs.
Suggest suitable retrofitting solutions or help source the ideal machine, considering factors like space, capacity, and production volume.

02

Dismantling and Thorough Inspection

Carefully dismantle the machine to inspect its mechanical components, structure, and condition.
Identify and document worn-out or damaged parts for repair or replacement.

03

Structural Repairs and Modifications

Repair or reinforce the machine’s structural body to ensure durability.
Modify or upgrade critical structural components to enhance overall performance.

04

Mechanical Restoration and Component Replacement

Restore mechanical parts like spindles, bearings, and motors to their original functionality or better.
Replace damaged or obsolete components with high-quality parts sourced from leading brands.

05

Electronics and Controls Upgrade

Modernize the machine with advanced control systems, CNC integration, and upgraded wiring.
Replace outdated electronics with components that meet the latest industry standards.

06

Reassembly and Precision Adjustments

Reassemble the machine with precision, ensuring every component is correctly aligned and optimized for performance.
Make necessary adjustments to ensure smooth and reliable operation.

07

Proving and Testing with Client Components

Test and prove your specific components on the retrofitted machine at our facility to ensure it performs to your expectations.
Validate performance before delivery for complete client satisfaction.

08

Installation, Testing, and Final Delivery

Install the retrofitted machine at your facility, ensuring seamless integration into your workflow.
Conduct calibration and final testing to validate performance and reliability.
Provide basic training and support during the delivery phase.

Frequently Asked Questions

With decades of expertise, Sykes Machines has been at the forefront of gear manufacturing.

What is an FAQ section?

An FAQ section can be used to quickly answer common questions about your business like "Where do you ship to?", "What are your opening hours?", or "How can I book a service?".
Why do FAQs matter?

FAQs are a great way to help site visitors find quick answers to common questions about your business and create a better navigation experience.
Where can I add my FAQs?

FAQs can be added to any page on your site or to your Wix mobile app, giving access to members on the go.
How do I add a new question & answer?

To add a new FAQ follow these steps: 1. Manage FAQs from your site dashboard or in the Editor 2. Add a new question & answer 3. Assign your FAQ to a category 4. Save and publish. You can always come back and edit your FAQs.
Can I insert an image, video, or GIF in my FAQ?

Yes. To add media follow these steps: 1. Manage FAQs from your site dashboard or in the Editor 2. Create a new FAQ or edit an existing one 3. From the answer text box click on the video, image or GIF icon 4. Add media from your library and save.
How do I edit or remove the 'Frequently Asked Questions' title?

You can edit the title from the FAQ 'Settings' tab in the Editor. To remove the title from your mobile app go to the 'Site & App' tab in your Owner's app and customize.

Experience the Sykes Advantage

From proving and testing your components to delivering custom-engineered solutions, Sykes Machines ensures that your retrofitted machine is ready to excel in your operations.
Contact us today to discover how we can transform your machinery into high-performance equipment.

Why Choose Sykes Machines for Retrofitting?

With decades of expertise, Sykes Machines has been at the forefront of gear manufacturing.

Tailored customization with industry-best components.

Ability to test your components before delivery for assured performance.

Extended support with one year of free
service.

Expertise in retrofitting leading brands like Liebherr, Siemens, Gleason, Mazak, and more.

Comprehensive upgrades with high-quality components.

Component proving before delivery for confidence in machine reliability.